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Solutions by typeEnvironment and cleanliness

How long has that puddle been there with nobody flagging it?

Someone is about to slip and nobody has seen it

It is 18:40. There is a shiny puddle in the chilled aisle, right in front of the fridge unit. It has been there seven minutes. A shopper comes in from the far end with her trolley, eyes on the top shelf, and she has not seen it yet. There is no cone out. The aisle camera has been recording since the first drip and it has told nobody.

16 cameras across 10 sectors

This is how you ask for it

«Tell me as soon as something is spilled on the floor, which camera sees it and what minute it started.»

A fall in an aisle is not a scare: it is a claim. First the person, sometimes an eighty-year-old customer, sometimes the colleague with the pallet truck. Then the paperwork: the report, the insurer, the sick leave, and months later somebody asking for that day’s video to find out how long the spill had been sitting there. That question almost never has an answer, and with no answer you pay.

You decide once

You say where the floor has to stay clear, how many minutes an unflagged puddle is tolerated and who gets told: if liquid appears in a ward corridor and is still there after two minutes, tell the cleaner on shift and open the camera; if it appears on the filling line, tell the line manager as well. IRIS applies that on every camera looking at that floor, on every shift, with nobody having to remember.

The same puddle turns up in places that have nothing in common. On the bend of a filling conveyor, broken glass sitting in the liquid and the belt still running. In a hospital corridor, half the width of the walkway, without a single sign put out. The building changes and the liquid changes; what does not change is that somebody sees it late.

It is seen late because a spill makes no noise. No alarm goes off, nothing stops, nobody is on watch staring at the floor. It gets found when somebody walks past, and that somebody is as likely to be the customer with the trolley or the operator carrying twenty kilos as it is to be the cleaner. Meanwhile the stain grows: drop by drop under the pump, tile by tile across the paving, following the slope and sometimes the drain, which is where a puddle stops being a slip hazard and becomes a form somebody has to sign.

IRIS watches the floor. It sees that something is there that was not there before, sees it shine, sees it grow, and it says so: which camera, what time, and the video from the first drip. It does not know what the liquid is or whose fault it was, and it does not need to for the only thing that matters right then, which is that somebody goes. The rest — the cone, the announcement, the report — is still done by a person. What has changed is that it no longer depends on who happens to walk past.

What changes

Before, a spill was found by whoever walked past. If a customer got there before an employee, bad luck. Cleaning heard about it over the radio, with the puddle already spread and no idea how long it had been there.

Now the alert comes from the floor itself: camera, minute, and video from the first drip. And whoever signs off on safety finally has the answer to the question that always arrived too late: how long it had been sitting there.

Where we have seen it

  • Final assembly, mid-afternoon. A silver body moves along on the yellow skid with the bonnet up and the front end exposed. Underneath, on the floor, there is a dark puddle nearly a metre and a half across that was not there ten minutes ago. One operator has crouched down for a close look; a colleague has stopped on the other side, gloves on. IRIS sees the stain, measures how much floor it covers against the painted lines and times how fast it grows.

    CAM-237A puddle spreading under the skid

    «Tell me if a puddle appears on the line floor, and tell me from what minute it has been growing.»

    See this cameraIndustry

  • Mid-afternoon in the machine shop. A column of white smoke rises from the right-hand side of the machining centre up to the extraction duct. At the base of the smoke there is a glowing orange spot. On the floor in front of the machine, a dark oil puddle already covers four floor slabs and is still dripping. Two operators in hard hats have stopped to look; one is calling it in. IRIS sees the smoke and the puddle from the first second.

    CAM-256Smoke from the machine and oil on the floor

    «Tell me if smoke comes out of a machine or a puddle appears on the shop floor.»

    See this cameraIndustry

  • Process hall, mid-morning. A jet is coming out of a pipe on the stainless steel skid and hitting the floor, and white foam already covers half the hall: it runs from the machine on the left as far as the yellow walkway line. One operator is bent over the pipe trying to close it, another watches from the edge of the pool and a third is calling it in on the radio from the aisle. At the back the bottling line keeps running.

    CAM-215A pool of foam right across the walkway

    «Tell me if liquid or foam builds up on the process floor, even at night with nobody around.»

    See this cameraIndustry

  • A ward corridor in mid-afternoon. There is a wet stretch of floor, shiny, taking up half the width of the passage, and not a single sign has been put out. Against the left-hand wall, a supply trolley, stacked boxes and a linen bag; on the right, a waste container. A member of staff is walking right along the edge of it. IRIS can see the floor is wet; what has been spilt, it does not know.

    CAM-122Wet floor in the corridor

    «Tell me when something gets spilt on a corridor floor and is still there with no sign out, and tell me which camera and since when.»

    See this cameraThe hospital

  • Mid-afternoon on the walkway, next to the terrace. In the middle of the path there is a spill, the stain already spread, with napkins and cups scattered around it; two people walk round it so as not to step in it. To one side, a service trolley loaded with uncleared trays has been standing for twenty-two minutes. To the other, a shopping trolley abandoned outside its area. On the terrace, tables nobody has cleared and a customer complaining. Four different things, in a single frame.

    CAM-544Four cleaning jobs in a single frame

    «Tell me if there is a spill in a walkway, a service trolley standing for more than fifteen minutes, or a shopping trolley outside its area.»

    See this cameraShopping centres

  • Mid-morning at the pump row. A pressurised jet is spraying out of the joint between the pump and the pipe, all over the concrete. Below it a dark stain is spreading slab by slab. Four workers in blue coveralls and helmets are in shot; the nearest one has stopped a few metres away. IRIS sees two things: the jet, and the pool getting bigger. Which product it is, and whether there is flammable vapour, is for the process and the gas detector to say.

    CAM-320A jet from the pump and a pool that keeps growing

    «Tell me as soon as liquid sprays out of a pump or a pool starts growing on the skid floor, and show me the video from the first second.»

    See this cameraIndustry

  • Inspection belt for blue and white capsules. On the left, the capsule filler discharges onto the belt under its ring light, and beside it a bin holds the bulk capsules. On the belt, among the whole capsules, several are split open, with brown powder spilled around them. An operator in gown, hairnet, mask and gloves is watching the belt from the right-hand side. The defective ones keep moving towards the outfeed.

    CAM-292Split capsules and loose powder among the good ones

    «Alert me when split or broken capsules go past on the belt, or powder spilled around them.»

    See this cameraIndustry

  • Midday on the concrete apron. The liquid waste tank, green and lying on its legs, has a dark stain at its foot that has already crossed the edge of the containment and is running down the ground towards the lane the trucks come in by. Two workers in helmets and hi-vis are standing right at the edge of the stain. IRIS sees a liquid spreading outside the area meant to hold it, and still growing.

    CAM-435The liquid has left the bund and is running across the concrete

    «Tell me if a pool appears outside the tank bund and keeps growing.»

    See this cameraIndustry

  • A shiny puddle of liquid on the floor of a supermarket aisle, right in front of the chiller cabinet. A shopper is coming up the other end of the aisle pushing a trolley and has not seen it yet.

    CAM-73Liquid spill on the floor

    «Tell me the moment something is spilt on the floor, in any aisle, and above all if someone is walking towards it.»

    See this cameraRetail

  • Mid-afternoon on the pumping apron, next to the pump house. A pressurised jet is spraying from the discharge joint and arcing over the pipe. The water already covers the slab and is moving towards the drain and the steps. The blue pump set keeps turning on its base. A crew member in a white helmet has his hands on his head, two paces from the jet. A barrier and a cone close off the side by the building.

    CAM-404A jet is spraying from the flange and the puddle keeps growing

    «Tell me if a jet sprays from a joint or a puddle grows around a pump.»

    See this cameraIndustry

What it does not do

IRIS does not know what the liquid is. It sees that something is on the floor that was not there before, that it shines and that it is spreading: it does not tell water from oil and it does not say whether it is dangerous. It does not put the cone out or close the aisle by itself either; it tells a person, and that person decides.

And it only sees what the camera looks at. If the puddle is under a pallet, behind a machine or outside the frame, it is not there.

Questions

Can IRIS tell whether it is water, oil or product?
No. IRIS sees that something is on the floor that was not there before, that it reflects light and that it is spreading, and it alerts on that. It does not analyse what anything is made of: the person who goes and looks does that. In practice you do not need it to act, because the first decision is always the same — go, flag it and find where it is coming from — and in most places the response depends more on the location than on the liquid: a puddle in front of the chiller is handled differently from one under a pump, and the people running the site already know that.
Does it alert at night, when nobody is in the plant?
Yes, and that is when it matters most. In the daytime somebody eventually sees a spill; at night, in an empty process room, it can grow for five hours until the morning shift walks in to half a wet floor and an unplanned stop. IRIS watches at four in the morning exactly as it does at eleven, and the alert goes to whoever you choose: the on-call team, the shift supervisor, a duty phone. The camera was already on; what was missing was somebody watching it.
Does it work with the cameras I already have?
Yes, as long as the camera sees the floor. That is the only real condition: a camera hung facing straight at a doorway is no use here, because the floor sits at the very edge of the image. What works is the usual setup, a camera about four metres up and angled down, the way street poles and corridors are normally fitted. If a viewpoint is not good enough, the trial shows it: you connect it, watch for a week and decide, without changing anything first.
Does it keep the video from before the alert?
Yes, and for this word that is half the answer. The alert arrives once the puddle is visible, but what you need afterwards is the minute before: what broke, who walked past, whether somebody saw it and carried on. IRIS keeps the incident with its video, its start time and its camera, and it stays searchable: if somebody claims for a fall six months later, that day’s video is found by what happened, not by scrubbing through eight hours of recording.

See all the questions

See it for yourself

No extra alarms here. Just what needs looking at.

Not a recorded video, not an explanatory drawing: a summary of the real screen, with a different case every time it starts. There is a lot more behind it.

  1. You draw the line
  2. It counts by itself
  3. A number comes out
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And the best part

One camera,and you already have a watchman. Four thousand cameras, and you have four thousand watchmen.

None of them tires, none of them looks away and none of them works shifts. And there is nothing to install: the cameras you already have can start understanding what they see.

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