CAM-247
A crack in the casting, caught under the vision portal
Morning shift in machining. Aluminium housings move along the belt one behind another. As one passes under the vision portal, the red laser line runs across it and the screen alongside shows the surface enlarged: a crack runs right across the wall of the casting. The portal signal tower turns red. The operator is at the console with the image in front of her. IRIS has seen the crack on the outer face and flagged it there and then.
Turn on IRIS Vision
AI-generated image
What IRIS understands
What it recognises in this scene
- housing with the crack on its surface
- vision portal with the laser on
- screen showing the crack enlarged
- signal tower turned red
- operator at the line console
- next housing on the belt
What this camera measures
An alert says something is happening. The reading says how much.
- 96Parts past under the portal
- 3Parts flagged this shift
- 40 sTime since the part went past
- 2People in shot
- 09:18Time of the alert
The figures on this screen are an example from the illustration, not any client's measurement.
The rule
You decide once. IRIS applies it always.
If
a part passes under the portal with a crack visible on its surface
Then
- alert the quality manager with the camera, the time and the enlarged image
- save the photo of the part and the video of it passing under the portal
- count the parts flagged during the shift so the mould can be checked
The instruction that set it up«Tell me if a part comes through with a crack or a burr on the outside face, and keep me the picture.»
What changes
What changes for whoever answers for the plant
A crack that gets through is machined, assembled and found on the test bench or at the customer’s. By then there are machine hours and good parts built on top of it. With the portal, the quality manager has the picture of the casting, the time, and how many parts have been flagged during the shift. If it suddenly becomes five in one hour, the problem is not the part: it is the mould, and the count is what shows it.
What people usually ask
Does IRIS also detect cracks inside the part?
No. A camera sees what is on the surface: open cracks, burrs, deformation, a colour that is off, an uneven finish. An internal flaw does not show in any image; that needs non-destructive testing, with ultrasound or X-rays. IRIS flags what can be seen from outside and leaves the picture with the time on it. What is inside is what the test is for, and it is worth saying so plainly.
Who decides what counts as a defect?
The plant does. IRIS does not write the rules: the plant says which crack deserves an alert, on which area of the part and from what size, and that gets tuned by looking at images of real parts. What IRIS does is apply that rule to every part, the same way every time, and keep the image of each one it flags.
Does this replace dimensional inspection?
No. Measuring a dimension is the job of a gauge or a measuring machine, not a camera. IRIS looks at appearance: whether the part is broken, deformed, has a burr or an odd colour. It is a filter placed earlier, clearing the obvious out of the way so the fine inspection only sees parts worth measuring.
Other cameras
- CAM-240 · The line has stopped with a pallet jammed inside
- CAM-241 · The line is running, but a gap opens every few seconds
- CAM-242 · A mountain of parts has built up in front of one machine
- CAM-243 · The cell is ready and the bin is empty
- CAM-244 · A copper coil mounted on a steel line
- CAM-245 · A unit moves down the line with no cover on
A different case every time
We won't just tell you. We'll show you.
It is a summary of the real screen: it plays by itself, step by step, and shows only the path of one case. The actual tool has far more than fits in here.
- You ask
- IRIS searches
- It shows you
Next step
When does a bad review get decided?
15 cases: 11 raise an alert when something happens and 4 only measure. You see each image as it is, and then with what IRIS understands on top.
Who is watching a whole quay at three in the morning?
14 cases: 13 raise an alert when something happens and 1 only measure. You see each image as it is, and then with what IRIS understands on top.
And the best part
You cannot describe a line with a sentence.You have to draw it on the image.
Asking is for finding; counting is for measuring. That is why the number comes out the same every day, and why people counting is certified by the Centro Español de Metrología.
Tell us your problem and we will say whether IRIS understands it, or not yet.
We reply the same working day.