CAM-310
The solvent goes in first when it was meant to go in last
Mid-morning at the open-air mixing station. The charging order for the mixer is posted on the wall: water first, then the two additives, solvent last. The operator, in helmet and gloves, has coupled the hose to the red solvent drum and is pumping. The water container is still sealed and full, a metre away. IRIS sees which container is connected and at what moment it goes into the mixer.
Turn on IRIS Vision
AI-generated image
What IRIS understands
What it recognises in this scene
- drum connected out of turn
- operator pumping
- mixer being charged
- water container still unopened
- posted charging order
What this camera measures
An alert says something is happening. The reading says how much.
- 6 mintime spent pumping
- 0 / 4steps done out of the posted order
- 7containers at the station
- 1people at the station
- 09:24time of the alert
The figures on this screen are an example from the illustration, not any client's measurement.
The rule
You decide once. IRIS applies it always.
If
a container that does not match the current step is connected to the mixer
Then
- alerts the shift lead and the control room panel
- saves the video from the moment the hose was coupled
- logs the time of the coupling and how many charging steps had been done
The instruction that set it up«Tell me if anyone connects a container to the mixer that is not the one due at that point in the charge.»
What changes
What changes for whoever answers for the plant
A charge made out of order is almost always found out late: when the batch comes out odd, when it smells different, or when somebody reviews the log at the end of the shift. By then the mixer is full and the material is waste. With the alert while the pump is still running, the plant manager gets there in time to stop it and decide. And the video of the coupling stays, with the time on it, so nobody has to rely on memory.
What people usually ask
Does IRIS know what is inside the drum?
No. IRIS compares what it can see — the shape of the container, the colour, where it was taken from and the label — with the charging step that is due. What is inside is settled by the analysis and the delivery note. That is why the alert does not name a product: it says a container that does not match that step has been connected, with the time and the image.
Can the rule be adapted if a formula follows a different order?
Yes. The charging order is written by the plant, not by the camera. If a formula follows a different sequence, the rule for that station is updated and the rest of the plant stays as it was. IRIS does not decide what is correct: it checks what somebody decided beforehand and raises the alert when what it sees does not match.
Does IRIS stop the pump when it sees the mistake?
No. IRIS raises the alert, saves the video and marks the time; stopping the pump is decided by a person or by the station's own control. The camera does not command equipment. What it adds is that the alert arrives while the product is still going in, instead of the problem being found with the mixer already full.
Other cameras
- CAM-300 · The drum arriving at the station is not the one on the order
- CAM-301 · Flammables, corrosives and oxidisers in the same bund
- CAM-302 · The tanker hose, coupled to the forbidden manifold
- CAM-303 · The tanker is still connected and nobody is watching it
- CAM-304 · Two drums with the label torn off in the marked bay
- CAM-305 · The IBC has sagged onto a broken pallet and is dripping on the floor
A different case every time
We won't just tell you. We'll show you.
It is a summary of the real screen: it plays by itself, step by step, and shows only the path of one case. The actual tool has far more than fits in here.
- You draw the line
- It counts by itself
- A number comes out
Next step
Who sees the child who has fallen at the far end of the playground?
13 cases: 12 raise an alert when something happens and 1 only measure. You see each image as it is, and then with what IRIS understands on top.
Who is watching a site where there is almost never anybody?
44 cases, and in every one of them IRIS raises an alert when something happens. You see each image as it is, and then with what it understands on top.
And the best part
You cannot describe a line with a sentence.You have to draw it on the image.
Asking is for finding; counting is for measuring. That is why the number comes out the same every day, and why people counting is certified by the Centro Español de Metrología.
Tell us your problem and we will say whether IRIS understands it, or not yet.
We reply the same working day.