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CAM-291

An autoinjector line where every single unit has to come out complete

Mid-morning in the assembly room. Pen bodies travel lying down along a belt that draws a long curve; on the right, a tray collects the units already assembled. An operator in gown, hairnet and gloves has stopped at the inspection stretch and is looking at the units one by one. Another person is walking towards the end of the line. There is no alarm: this is the line running, and that is exactly what IRIS watches.

Mid-morning in the assembly room. Pen bodies travel lying down along a belt that draws a long curve; on the right, a tray collects the units already assembled. An operator in gown, hairnet and gloves has stopped at the inspection stretch and is looking at the units one by one. Another person is walking towards the end of the line. There is no alarm: this is the line running, and that is exactly what IRIS watches.
CAM-291IRIS VisionLive

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AI-generated image

CAM-291 · DEVICE ASSEMBLY · INSPECTION ACTIVE

What IRIS understands

What it recognises in this scene

  • inspection stretch
  • operator checking units
  • conveyor of assembled pens
  • assembly machine
  • outfeed tray

What this camera measures

An alert says something is happening. The reading says how much.

  • 2 140units through in one hour
  • 38units on the curve
  • 6 mintime the operator has spent on the stretch
  • 2people on the line
  • 11:12time of the last stop

The figures on this screen are an example from the illustration, not any client's measurement.

The rule

You decide once. IRIS applies it always.

If

a unit reaches the inspection stretch incomplete, misaligned or stopped in the curve

Then

  1. alerts the person in charge of the assembly line
  2. saves the video of that unit as it goes through the inspection
  3. logs the time and how many units are on that stretch
The instruction that set it up«Alert me if a unit goes through the inspection stretch incomplete, misaligned or jammed in the curve.»

What changes

What changes for whoever answers for the plant

On a device line the failure is rarely dramatic: a missing part, a cap that never clicked home, a unit jammed sideways in the curve. It shows for a second and it is gone. An eye gets tired; a camera looks at every unit of the shift with the same attention, alerts as it happens and keeps the image of that unit. What has to be proven on the inside, such as dose or firing force, is still a laboratory test.

What people usually ask

Does IRIS check that the autoinjector works?

No. A camera sees the outside of the unit: a missing part, something misaligned, a unit that has stopped. Dose, firing force and sterility are proven by testing, not by an image. IRIS alerts on what is visible from the outside and keeps the picture of that unit together with its time stamp.

Does IRIS replace the operator who inspects the line?

No. IRIS watches the same stretch all the time, without tiring and without looking away, and raises an alert when it sees something that does not fit. What gets pulled and what does not is decided by a person, following rules the plant writes. IRIS neither writes those rules nor acts on the machine: it provides the alert and the image.

Can the same camera count how many units go through?

Yes, but it is set up differently. Asking is for finding and counting is for measuring, and they are not done the same way: an alert is written as a sentence, a count is drawn as a line on the image. You cannot describe a line in words, you have to draw it, and that is why the number comes out the same every time.

See it for yourself

This isn’t a video. It’s a slice of the real screen.

A summary of the real interface, played hands-free. You see one case from start to finish; what you do not see are the other screens, and there are many.

  1. The hour, as a grid
  2. You look where it's dark
  3. You jump to that minute
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And the best part

The door was left open at two.Finding out at nine is no use to anyone.

The video tells you at nine. IRIS says it at two, with the camera, the time and the images from that moment. The difference between the two is whether someone can go.

Tell us your problem and we will say whether IRIS understands it, or not yet.

We reply the same working day.