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CAM-286

A quarantine pallet sitting on the released zone line

Materials store, first thing in the morning. Two areas are taped out on the floor: the red one is quarantine, the green one is released material. A pallet loaded with metal drums, white boxes and blue crates has ended up straddling both, half its base outside the red square. An operator in blue coveralls and hood looks at it from the wall, hand on his chin. Behind, the raw material racking. IRIS sees material outside the area it belongs to.

Materials store, first thing in the morning. Two areas are taped out on the floor: the red one is quarantine, the green one is released material. A pallet loaded with metal drums, white boxes and blue crates has ended up straddling both, half its base outside the red square. An operator in blue coveralls and hood looks at it from the wall, hand on his chin. Behind, the raw material racking. IRIS sees material outside the area it belongs to.
CAM-286IRIS VisionLive

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AI-generated image

CAM-286 · STAGING AREA · STATUS MIX

What IRIS understands

What it recognises in this scene

  • pallet straddling both zones
  • red quarantine zone
  • green zone for released material
  • operator looking at the pallet
  • raw material racking

What this camera measures

An alert says something is happening. The reading says how much.

  • 5Pallets in shot
  • 1Pallets outside their zone
  • 12 minTime out of zone
  • 38Drums and boxes counted
  • 09:50Time of the alert

The figures on this screen are an example from the illustration, not any client's measurement.

The rule

You decide once. IRIS applies it always.

If

material from the quarantine zone shows up in the released zone or on the line between them

Then

  1. alert the store manager with the camera, the time and the image of the pallet
  2. save the video from the moment the pallet entered the zone
  3. time how long the material has been outside its zone
The instruction that set it up«Tell me if any pallet from the red quarantine zone shows up inside the green zone or on the line.»

What changes

What changes for whoever answers for the plant

Mixing one quality status with another is among the most expensive mistakes, and among the hardest to see: in the system the pallet is still where the paperwork says, because the system does not look at the floor. With the camera the store manager gets the alert as the pallet crosses the line, with the time and the image. Putting it back takes a minute. Explaining it three weeks later takes considerably longer.

What people usually ask

Does IRIS know which batch is on each pallet?

Not on its own. The camera sees where each pallet is and whether it has crossed a line painted on the floor. Which batch it is and what status it holds comes from the warehouse system. Put the two together and the alert stops being a suspicion: there is a time, an image and one specific pallet on the line. IRIS does not replace that system, it works alongside it.

Does it work if the zones are not marked on the floor?

Yes, although painting them helps. The zones are drawn on the camera image exactly as they would be drawn on the floor, and the rule works just as well. What is needed is for the plant to decide where each zone starts and ends: IRIS does not write that rule, it watches it. And a drawn zone takes a minute to change when the store is reorganised.

Does the camera confirm the material is fit for use?

No. A camera sees where something is, not what is inside it. Whether a material is fit is decided by its analysis and its documentation, not by an image. What IRIS adds is the part that today is recorded nowhere: that this pallet spent twelve minutes where it should not have been, at what time, and the video that proves it.

See it for yourself

No extra alarms here. Just what needs looking at.

Not a recorded video, not an explanatory drawing: a summary of the real screen, with a different case every time it starts. There is a lot more behind it.

  1. The alert fires
  2. It lands in the tray
  3. You open it
  4. You confirm or dismiss
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And the best part

A wall of monitors is impressive.Nobody can read forty tiles at once.

The more tiles there are, the less each one gets looked at. IRIS watches all four thousand cameras at once and points at a single one: the one that needs someone right now.

Tell us your problem and we will say whether IRIS understands it, or not yet.

We reply the same working day.