CAM-246
The box takes the bypass and skips inspection
Mid-afternoon in the packing area. Boxes come down the rollers one after another. At the fork, one box does not carry straight on to the inspection table: it takes the bypass and heads straight for the taping station, where an operator is already closing another one. The inspection table sits empty, its rollers still. The line signal tower stays green: as far as the system is concerned, nothing happened. IRIS follows each box and sees which way it went.
Turn on IRIS Vision
AI-generated image
What IRIS understands
What it recognises in this scene
- box that took the bypass
- empty inspection table
- next box on its way to taping
- operator at the control desk
- operator taping boxes shut
- line signal tower, still green
What this camera measures
An alert says something is happening. The reading says how much.
- 212Boxes past this shift
- 4Boxes that took the bypass
- 0Boxes inspected in the last hour
- 5People in shot
- 15:07Time of the alert
The figures on this screen are an example from the illustration, not any client's measurement.
The rule
You decide once. IRIS applies it always.
If
a box reaches taping without having entered the inspection station
Then
- alert the quality manager with the camera, the time and the picture of the box
- save the video of that box travelling from the fork onwards
- count how many boxes took the bypass over the shift
The instruction that set it up«Tell me if a box reaches the taping station without having gone over the inspection table.»
What changes
What changes for whoever answers for the plant
A box that skips inspection leaves no trace anywhere. The system counts it as good because it reached the end, and if a problem shows up later there is no way to tell which boxes went over the table and which did not. With the camera, the quality manager has the list of the ones that took the bypass, the time of each and the video of the route. That turns a suspicion into a fact with a picture attached.
What people usually ask
Can IRIS follow the same box along the line?
Yes, as long as the box stays within view of the cameras on that stretch. IRIS does not read what is inside: it follows the object from one shot to the next and sees which branch it took. That tells it which boxes entered the station and which did not, and it keeps the video of every route. Where the line turns or something blocks the view, the same point is covered by a second camera from another angle.
Does this count as a record for an audit?
It counts as evidence in pictures, with the exact time. The official record stays with the plant quality system: IRIS does not replace it, it works alongside and adds the video and the minute for every box. When the record says one thing and the footage says another, the footage shows what actually happened.
Does IRIS stop the line when a box skips the station?
No. IRIS alerts, it does not act: it does not stop a conveyor or divert anything. It sends the alert with the camera, the time and the picture to whoever the plant has decided. Stopping, holding the pallet or letting it through is a person’s call. And what counts as an alert is also written by the plant, not by the camera.
Other cameras
- CAM-240 · The line has stopped with a pallet jammed inside
- CAM-241 · The line is running, but a gap opens every few seconds
- CAM-242 · A mountain of parts has built up in front of one machine
- CAM-243 · The cell is ready and the bin is empty
- CAM-244 · A copper coil mounted on a steel line
- CAM-245 · A unit moves down the line with no cover on
Simulation · how IRIS works
You set the rule once. IRIS applies it every time.
You will see a summary of the interface, played step by step and hands-free. Each round starts with another case. The complete tool does not fit in a demo.
- Four cameras at once
- Each understands its own view
- The numbers climb by themselves
Next step
What does a venue with twenty thousand people inside see?
15 cases: 11 raise an alert when something happens and 4 only measure. You see each image as it is, and then with what IRIS understands on top.
When does a bad review get decided?
15 cases: 11 raise an alert when something happens and 4 only measure. You see each image as it is, and then with what IRIS understands on top.
And the best part
You decide the rule onceand it is applied the same way every time.
At three in the morning it means what it means at noon, on camera one and on camera four thousand. It does not depend on who is on shift, or how tired they are.
Tell us your problem and we will say whether IRIS understands it, or not yet.
We reply the same working day.