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CAM-405

The container plugged in is not the one that belongs there

Mid-morning in the dosing room. The row holds drums of sulphuric acid, one of sodium hypochlorite and three large totes. The middle one is plugged into the line and is pouring a green stream that has already spread across the floor. Above it hangs the red mark saying it does not belong there. IRIS compares the container that has been connected with the one that belongs on that line. What is inside is told by the label and the delivery note, not by the camera.

Mid-morning in the dosing room. The row holds drums of sulphuric acid, one of sodium hypochlorite and three large totes. The middle one is plugged into the line and is pouring a green stream that has already spread across the floor. Above it hangs the red mark saying it does not belong there. IRIS compares the container that has been connected with the one that belongs on that line. What is inside is told by the label and the delivery note, not by the camera.
CAM-405IRIS VisionLive

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AI-generated image

CAM-405 · DOSING ROOM · WRONG CONTAINER

What IRIS understands

What it recognises in this scene

  • container connected, marked as wrong
  • liquid spilled on the floor
  • labelled drum in its bund
  • operator in the room
  • emergency shower and eyewash

What this camera measures

An alert says something is happening. The reading says how much.

  • 6 minSpilling for
  • 6Containers in the room
  • 1Containers connected to a line
  • 1People in the room
  • 11:42Time of the alert

The figures on this screen are an example from the illustration, not any client's measurement.

The rule

You decide once. IRIS applies it always.

If

the container connected to a dosing line is not the one assigned to that line, or there is spilled liquid on the floor

Then

  1. alert the shift supervisor with the camera, the time and the video of the moment it was connected
  2. keep the sequence from the moment the container comes into the room
  3. log the alert in the shift report with the line and the container that was in place
The instruction that set it up«Tell me if a container that does not belong on that line gets connected, or if I see liquid on the floor of the room.»

What changes

What changes for whoever answers for the plant

The wrong reagent on the line does not show up on a control panel: it shows up hours later, in the treated water or in a piece of kit that starts failing. And then the batch has to be redone and explained. This camera moves the moment somebody finds out to the minute the container was connected, with a picture of the one that is plugged in. The plant manager decides whether dosing stops; IRIS stops nothing.

What people usually ask

Does the camera know which product is inside the drum?

No. The camera sees the container, its shape, its colour and the label stuck to it, and it sees which line it is connected to. What is really inside is told by the label, the delivery note and, if it matters, a lab analysis. IRIS warns that the container in place does not match the one assigned to that line; the contents are confirmed by a person.

Can IRIS shut the dosing off by itself?

No. IRIS does not act on any equipment: it does not close valves, does not stop pumps and does not send anyone anywhere. What it does is raise the alert with the camera, the time and the video, so a person decides with the picture in front of them. What happens next is in the plant's procedure, and that procedure is written by the plant.

What if the puddle is just water from a wash-down?

It can happen, and that is why the alert carries the video. The rule fires on liquid on the floor outside the bunds, and the picture of the moment travels with it: in two seconds you can see whether it is wash water or product. If the room is always washed at the same hour, that window can be left out of the rule. The plant is the one that decides that.

Simulation · how IRIS works

A camera looks. IRIS understands what it sees.

An extract of the real screen, no voice-over and hands-free. Each round poses another situation. What sits behind it is a good deal bigger than what you see.

  1. Finds the plate
  2. Reads the characters
  3. Follows the same plate
IRIS NEURAL
30ES
IRISDirectoGrabacionesGISIncidencias3996SituaciónCasosLPRAutomatizacionesIRIS DATA
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And the best part

Nothing changes on the wall.On the screen, everything changes.

Same brackets, same cabling, same cameras. The only difference is that those images are now understood as they come in, instead of waiting for someone to open them.

Tell us your problem and we will say whether IRIS understands it, or not yet.

We reply the same working day.