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IndustryIntrusion detection

CAM-427

The paperwork said cardboard; rubble is coming out

Quarter past ten in the morning at the tipping bay. A truck has raised its body over the pit and what is coming out is not what was declared: broken brick, timber and lumps of concrete. The gate operator raises a hand to stop it; his colleague, next to the booth, notes it on the tablet. The control light is still red. IRIS sees the material falling and raises the alert with the body still up.

Quarter past ten in the morning at the tipping bay. A truck has raised its body over the pit and what is coming out is not what was declared: broken brick, timber and lumps of concrete. The gate operator raises a hand to stop it; his colleague, next to the booth, notes it on the tablet. The control light is still red. IRIS sees the material falling and raises the alert with the body still up.
CAM-427IRIS VisionLive

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AI-generated image

CAM-427 · TIPPING BAY · LOAD MISMATCH

What IRIS is

IRIS watches the plant for you.

IRIS looks at the cameras you already have on the plant floor and understands what it sees: a stopped line, someone inside a robotic cell, someone without their safety gear on, jammed parts. When something like that happens, it alerts right away; and whatever can be counted, it counts in numbers. All day long, with no one needing to watch the screen.

You tell it what you need to watch, and IRIS does it.

Here, for example, IRIS sees that what's coming out of the truck bed isn't what was declared — rubble instead of paper — and raises the alert while the bed is still up. That lets the gate operator stop it right there and send it to the right bay, instead of letting it mix in with the rest. And the video stays on record, so the conversation with the haulier isn't a case of he-said-she-said.

Works with the cameras you already have. Nothing to replace.

Tell us what you're missing →

A person replies, not a form.

What IRIS understands

What it recognises in this scene

  • rubble falling into the pit
  • truck with its body raised
  • operator signalling to stop
  • operator logging it on the tablet
  • access control booth

What this camera measures

An alert says something is happening. The reading says how much.

  • 12loads tipped this shift
  • 40 stime tipping
  • 2people in the area
  • 1vehicles waiting
  • 10:18time of the alert

The figures on this screen are an example from the illustration, not any client's measurement.

The rule

You decide once. IRIS applies it always.

If

the material coming out of the body does not match the fraction allowed at that tipping point

Then

  1. alert the access control desk with the camera and the time
  2. save the video of the tipping from the moment the body goes up
  3. attach the alert to the vehicle entry record
The instruction that set it up«Alert me if what is being tipped into the pit is not the type of material the truck declared.»

What changes

What changes for whoever answers for the plant

Ten minutes later the body is empty and the brick is mixed into the rest of the bunker: getting it out is loader work and hand work. The gate operator has to decide while the body is still raised, and from the hut you cannot always see what is falling. If the alert arrives at that moment, it stops there, the haulier is found in the entry log and the load is diverted to the bay it belongs in. And the video stays, which is what lets you talk to the haulier without arguing from memory.

What people usually ask

Can IRIS tell rubble apart from paper and cardboard?

Yes, by how it looks. Broken brick, concrete and timber look very different from cardboard, and that difference is what triggers the alert. What the camera does not do is read a composition: if there is asbestos cement or a hazardous product inside that rubble, that comes from the label or from an analysis, never from the image alone.

Can the alert be matched with the transport paperwork?

Yes, but the plant is the one that does the matching. IRIS provides the camera, the exact time and the video of that tipping. The manifest and the weighbridge record live in the plant management system, and that is where the two are brought together. IRIS works alongside those systems and gives them the image and the minute; it does not replace them.

Can IRIS stop the tipping?

No. IRIS alerts; stopping is a person's decision. The alert reaches the access control desk with the image of what is coming out, and whoever is at the gate decides whether to raise a hand, divert the truck to the reject bin or let it carry on. And what counts as an alert in the first place is also decided by the plant when it writes the rule.

Demo · IRIS at work

This isn’t a video. It’s a slice of the real screen.

A summary of the real interface, played hands-free. You see one case from start to finish; what you do not see are the other screens, and there are many.

  1. The rule gets built
  2. It goes to every camera
  3. Published, it watches alone
  4. And then it fires
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And the best part

What happens outside the framedoes not exist for IRIS. No camera sees the whole world.

So the first thing we do is check what each camera covers and write it down: from here you can understand this, and not that. A dull hour that saves a lot of misunderstandings.

Tell us your problem and we will say whether IRIS understands it, or not yet.

We reply the same working day.