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CAM-275

Jammed conveyor, two arms in among the rollers

Mid-morning in the sorting hall. On the roller bend the parcels have ridden up on top of each other and stopped moving. An operator in a yellow hi-vis vest has leaned right across the conveyor and pushed both arms in among the rollers to clear it. The red beacon on the post is lit. The panel with the stop button is two steps away, on his right, untouched. The incline belt behind keeps dropping boxes on top. IRIS sees the pile-up, sees the arms inside and times both.

Mid-morning in the sorting hall. On the roller bend the parcels have ridden up on top of each other and stopped moving. An operator in a yellow hi-vis vest has leaned right across the conveyor and pushed both arms in among the rollers to clear it. The red beacon on the post is lit. The panel with the stop button is two steps away, on his right, untouched. The incline belt behind keeps dropping boxes on top. IRIS sees the pile-up, sees the arms inside and times both.
CAM-275IRIS VisionLive

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AI-generated image

CAM-275 · SORTER LINE 2 · BELT JAM

What IRIS understands

What it recognises in this scene

  • operator with both arms in among the rollers
  • parcels piled up and not moving
  • red beacon lit
  • incline belt still feeding the bend
  • stop panel two steps away

What this camera measures

An alert says something is happening. The reading says how much.

  • 18Parcels stalled
  • 3 min 10 sTime without movement
  • 41 sTime with arms inside
  • 11:52Time the red beacon came on
  • 2People in shot

The figures on this screen are an example from the illustration, not any client's measurement.

The rule

You decide once. IRIS applies it always.

If

parcels pile up without moving and a person puts their arms into the conveyor

Then

  1. alert the hall supervisor with the camera, the time and the stretch of line
  2. save the video from the first stalled parcel until the arm comes back out
  3. log the jam in the shift report with how long it lasted
The instruction that set it up«Tell me if somebody puts their hands into the conveyor without stopping it first, and show me the video from when the jam started.»

What changes

What changes for whoever answers for the plant

For the hall manager these jams show up as a dispatch delay, never as what they really are: somebody with their hands inside a machine that is still running. With the camera he has the time, the video of that stretch and the figure for how often it happens each week and always on which bend. That is what decides whether the answer is training, a new guard or a stop button placed closer. And the safety log stops depending on somebody remembering to mention it.

What people usually ask

Does IRIS stop the conveyor when it sees hands inside?

No. IRIS alerts and saves the video; stopping the conveyor is done by a person or by the machine’s own system. The camera does not command any equipment. Its job is to get the alert out while it is happening, with the picture of that stretch and the exact minute, so whoever has the button can decide.

How does it tell a jammed conveyor from one that is simply full?

Because it looks at movement, not at quantity. A full conveyor that keeps moving is not a jam. IRIS raises the alert when parcels on that stretch have been still for longer than the site allows. That threshold is set by the site, not by the camera, and it changes when the operation changes.

Does it record who the operator was?

No. IRIS does not recognise faces and does not match them against any list. It sees «somebody has put their arms into the conveyor», not who that somebody is. The video is available to whoever is authorised to watch it, and working out who was on that station is a job for the shift roster, not for the camera.

See it for yourself

Everything comes in. Only what matters gets through.

This sums up what IRIS does with one alert, from the moment it appears until it is closed. The real screen holds far more; this is the main thread.

  1. Four cameras at once
  2. Each understands its own view
  3. The numbers climb by themselves
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And the best part

There is a moment when you can still act.It is while it is happening, and it is short.

After that, all you can do is tell the story. IRIS speaks up at that moment — camera, time and images — and whoever is on call decides what to do with it.

Tell us your problem and we will say whether IRIS understands it, or not yet.

We reply the same working day.