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CAM-352

The bushings are not the way they always were

An ordinary morning at the substation. No fire, nobody inside, vegetation under control. The only thing that has changed sits on top of the transformer: one of the bushings looks blackened and slightly tilted, and the connection reaching it has lost the straight line it used to have. The insulators in the bay next door are exactly as they were on day one. IRIS sees it because it compares this image with hundreds of the same framing.

An ordinary morning at the substation. No fire, nobody inside, vegetation under control. The only thing that has changed sits on top of the transformer: one of the bushings looks blackened and slightly tilted, and the connection reaching it has lost the straight line it used to have. The insulators in the bay next door are exactly as they were on day one. IRIS sees it because it compares this image with hundreds of the same framing.
CAM-352IRIS VisionLive

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AI-generated image

CAM-352 · SUBSTATION · BUSHING DEGRADED

What IRIS understands

What it recognises in this scene

  • bushing blackened and tilted
  • power transformer
  • insulators in the bay, unchanged
  • switchgear cabinets
  • incoming line gantry

What this camera measures

An alert says something is happening. The reading says how much.

  • 2Parts changed against the history
  • 14Parts unchanged
  • 180Days comparing the same framing
  • 0People who have entered the enclosure
  • 11:20Time of the comparison

The figures on this screen are an example from the illustration, not any client's measurement.

The rule

You decide once. IRIS applies it always.

If

an insulator or a bushing changes appearance compared with the history of the same framing

Then

  1. alert maintenance with today’s image and the reference image, side by side
  2. keep the series of images of the same point in case the change grows
  3. mark the part that has changed and the ones that are unchanged
The instruction that set it up«Tell me if any insulator or bushing looks different from how it was, even if nothing else happens.»

What changes

What changes for whoever answers for the plant

A bushing that gets dirty, chars or tilts makes no noise: it fails months later, all at once, and takes the transformer with it. The walk-round inspection comes once a year, and at that height with the sun in your eyes that detail is invisible. The camera looks every day from the same spot and flags the change while it is still cheap: a clean, a re-torque or a planned part swap instead of a breakdown.

What people usually ask

How does a camera see that an insulator is damaged?

By comparing. The camera is fixed and always looks at the same framing, so it holds hundreds of images of the same bushing at the same hour and in the same light. When a part blackens, tilts or fills with grime, that difference stands out. A person who visits the site once a year has nothing to compare with; the camera does.

Does it replace thermography or the electrical inspection?

No. The camera sees the outside condition: colour, tilt, grime, a missing part. What happens inside the porcelain or the windings is answered by electrical tests, oil analysis and thermography. With a thermal camera it also reads the heat that shows on the outside. IRIS is there to decide which piece of equipment to go and look at first.

And what if the change is only dirt or a shadow?

It may well be, which is why the alert arrives with both images. Whoever receives it sees today’s picture and the reference picture side by side and decides in seconds whether it is dust, a shadow from the sun or something worth a visit. IRIS does not decide what counts as a fault: it shows the change, and a person applies the judgement.

Demo · IRIS at work

We won't just tell you. We'll show you.

It is a summary of the real screen: it plays by itself, step by step, and shows only the path of one case. The actual tool has far more than fits in here.

  1. You ask
  2. IRIS searches
  3. It shows you
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And the best part

The disk fills up on its own.The questions stay unanswered.

Storing images is easy, and it is not cheap. What was missing was someone to look at them. IRIS looks at everything you record and shows you only what is worth a glance.

Tell us your problem and we will say whether IRIS understands it, or not yet.

We reply the same working day.