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CAM-385

A tanker loading under the wrong silo

Mid-morning at the dispatch bay of a cement plant. A white tanker is parked under the loading chute of the grey silo. The job it has open is for white cement, and the light over that other lane is still red. Three people in hi-vis are working around it: one guides the manoeuvre with a raised arm, another writes from the booth. IRIS sees which silo the tanker parked under and which chute it connected to, and compares that with the loading order.

Mid-morning at the dispatch bay of a cement plant. A white tanker is parked under the loading chute of the grey silo. The job it has open is for white cement, and the light over that other lane is still red. Three people in hi-vis are working around it: one guides the manoeuvre with a raised arm, another writes from the booth. IRIS sees which silo the tanker parked under and which chute it connected to, and compares that with the loading order.
CAM-385IRIS VisionLive

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AI-generated image

CAM-385 · CEMENT LOADING BAY · SILO MISMATCH

What IRIS understands

What it recognises in this scene

  • tanker under the wrong silo
  • loading chute of the grey silo
  • grey cement lane
  • white cement lane, showing red
  • worker guiding the manoeuvre

What this camera measures

An alert says something is happening. The reading says how much.

  • 3 minTime under the silo
  • 3People in the loading bay
  • 4Loading hatches on the tanker
  • 2Tankers in the bay
  • 11:40Time of the manoeuvre

The figures on this screen are an example from the illustration, not any client's measurement.

The rule

You decide once. IRIS applies it always.

If

a tanker parks under a silo other than the one on its loading order

Then

  1. alert the dispatch manager with the camera, the time and the silo
  2. save the video of the manoeuvre and of the chute being connected
  3. attach the alert to the job so it shows up in the day’s report
The instruction that set it up«Tell me when a tanker connects to a silo that is not the one on its loading order, before it pulls away.»

What changes

What changes for whoever answers for the plant

Swapped cement is invisible: it turns up on site, with the concrete already poured. Then somebody has to reconstruct which truck, at what time and from which silo, and there is almost never any footage. With the camera, the dispatch manager has the minute the tanker parked, the silo the chute came from and the video of the connection. The job is stopped before the truck crosses the weighbridge, while it still costs little.

What people usually ask

Does IRIS know what product is inside the tanker?

No. A camera sees where the truck is and which chute it connected to, not what is inside the tank. Cement quality is settled by a laboratory test. What IRIS adds is proof of the manoeuvre: which silo the tanker parked under, at what time and for how long. That is enough to stop a job before it leaves the gate.

What if one truck loads from two silos on purpose?

You write that into the rule and it is done. IRIS does not decide what counts as a mistake: the plant does. If an order allows two silos, the rule names both and stays quiet. If it allows one, the first mismatch raises an alert. Rules change the day the procedure changes, and each change is logged with its date.

Is the driver identified?

No. IRIS does not recognise faces or match them against any list. It detects situations: «a tanker parked under the grey silo on a white cement order». Who was driving comes from the delivery note and the dispatch system, not from the image. The camera supplies the exact time and the video; the conversation is had by a person.

The real interface, step by step

A new case each time. Always the same screen.

It plays by itself and shows one case from start to finish. It is a summary: the real screen has far more functions than fit in this box.

  1. The rule gets built
  2. It goes to every camera
  3. Published, it watches alone
  4. And then it fires
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And the best part

You can add more cameras;you cannot add more hours to anyone’s day.

Cameras can be multiplied; a person’s hours cannot. IRIS looks at everything coming in and leaves them the one thing no machine does better: deciding what to do.

Tell us your problem and we will say whether IRIS understands it, or not yet.

We reply the same working day.