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IndustryEnvironment and cleanliness

CAM-243

The cell is ready and the bin is empty

Early morning at the robot cell. The arm has stopped in the middle with nothing to pick. In front of the fence the big gray bin hasn’t a single part in it: you can see the bottom. The steel hopper beside it’s empty too, and so is the bin at the back next to the pallet. An operator stands looking at the cell, hands on his hips, waiting for material. IRIS times from the moment the cell ran out of anything to process.

Early morning at the robot cell. The arm has stopped in the middle with nothing to pick. In front of the fence the big gray bin hasn’t a single part in it: you can see the bottom. The steel hopper beside it’s empty too, and so is the bin at the back next to the pallet. An operator stands looking at the cell, hands on his hips, waiting for material. IRIS times from the moment the cell ran out of anything to process.
CAM-243IRIS VisionLive

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AI-generated image

CAM-243 · ROBOT CELL · NO MATERIAL

What IRIS understands

What it recognizes in this scene

  • feed bin standing empty
  • steel hopper with no material
  • second bin, empty as well
  • robot arm stopped with no part
  • operator waiting for the material

What this camera measures

An alert says something’s happening. The reading says how much.

  • 3Empty bins at the cell
  • 7 min 30 sTime with no material
  • 0Parts produced in the last five minutes
  • 1People in frame
  • 09:48Time the bin ran empty

The figures on this screen are an example from the illustration, not any client’s measurement.

The rule

You decide once. IRIS applies it always.

If

the feed bin is empty and the cell has gone more than five minutes without putting out a part

Then

  1. alert internal logistics with the camera, the cell and the time
  2. save the picture of the empty bin as the evidence for the alert
  3. time the wait until the material arrives and the cell starts again
The instruction that set it up«Tell me if the bin at the cell runs empty and the robot goes more than five minutes without putting out a part.»

What changes

What changes for whoever answers for the plant

Half an hour of cell time gone and nobody has noticed: no alarm has gone off and no beacon has lit, because a cell stopped for want of material makes no noise. Nothing simply comes out, and the figure only turns up in the end-of-shift count. With the camera the alert comes while it’s happening, with the exact minute and the image of the empty bin. The operator standing there waiting stops waiting, and the refill is asked for sooner.

What people usually ask

How does IRIS tell an empty bin from a full one?

By what can be seen inside it. You draw a zone over the bin and the camera looks at whether there are parts in there or not. It’s the same count it does with people at a doorway, applied to a crate. If the bin is covered, has a tarpaulin over it or falls outside the frame, the camera can’t say: then you need another viewpoint of the same spot.

Does IRIS know which component is missing?

It knows the bin is empty and the cell isn’t putting parts out. Which reference should have been in there’s on the works order, not in the camera. What IRIS adds is the exact minute the material ran out and the picture, so whoever refills knows which bin to go to instead of walking the whole plant.

Does IRIS stop the cell or order the material by itself?

It does neither. IRIS alerts; it doesn’t act. It doesn’t stop a machine, it doesn’t raise an order and it doesn’t send anybody anywhere: that’s decided by a person or by the system that already runs the plant. What changes is that the person finds out while it’s happening, not at the count at the end of the shift.

Simulation · how IRIS works

This isn’t a video. It’s a slice of the real screen.

A summary of the real interface, played hands-free. You see one case from start to finish; what you don’t see are the other screens, and there are many.

  1. The rule gets built
  2. It goes to every camera
  3. Published, it watches alone
  4. And then it fires
IRIS NEURAL
30ES
IRISDirectoGrabacionesGISIncidencias3996SituaciónCasosLPRAutomatizacionesIRIS DATA
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IRIS · Infinity Neural

And the best part

You write the rule yourself, in your own words.Nobody has to program it for you.

“Tell me if a fire door is left open.” That’s the whole rule. From then on it applies on every camera and at any hour, without ever touching it again.

Tell us your problem and we’ll say whether IRIS understands it, or not yet.

A person answers, the same working day.